Wire mesh shot blasting machine
Wire mesh conveyor shot blasting machine utilize a continuous horizontal mesh conveyor belt for versatile applications such as deburring, descaling, desanding, and cleaning and products for die-casting aluminum, ferrous and non-ferrous castings, sand and laser-cutting parts, surface rust, old paint, visible signs of welding, oxidized layers from thermal treatment, micro-handling, enhancing surface solidity, reducing metal fatigue, and minimizing the impact of surface flaws.
Ideal for delicate and thin-walled castings, these continuous shot blasting machines outperform traditional belt blasting methods like tumbling. The surrounding turbines ensure efficient and uniform cleaning, making them perfect for intricate and complex workpieces.
The wire mesh shot blasting machine allows variation in speed through transportation or shot projection, controlled by a Variable Frequency Drive (VFD), based on the desired effect or the surface hardness of the workpieces being treated.
Features of Shot Blasting Machine:
- Automatic PLC control reduces labor costs.
- Consistent surface cleaning on both sides.
- Continuous wire mesh feed for foundry, forge, aluminum die-casting, etc., minimizing collision risks.
- Compact design integrated with the exit line.
- Environmentally friendly, no pollution.
Applications of Shot Blasting Machine:
- Foundry: Preparing bronze and aluminum for various processes.
- Forge: Achieving consistent surface finishes through deburring and coating removal.
- Aluminum die-casting: Uniform surface blasting for finishing.
- Customized-made: Preparing for cutting, welding, drilling, or painting.
Technical of Wire mesh shot blasting machine:
| Model | WM-6030 | WM-8040 | WM-1050 |
|---|---|---|---|
|
Workable Width |
600mm |
800mm |
1000mm |
|
Max.Height |
300mm |
400mm |
500mm |
|
Blasting capacity |
4*120kg/min |
4*120kg/min |
4*180kg/min |
Characteristics of wire mesh conveying Shot Blasting Machine:
Airless Shot Wheel Turbines:
Shot turbines: Variable from 2200 to 3800 RPM for maximum abrasive velocity fitted with optional electronic inverter control; Upgraded wearing-resistance protective liners with low working noise & vibration;
Blade: Cast from unique wearing resistant alloy for extensive life with access design for easy change;
Blasting room:
Shot blasting room: The shot blasting room is designed using CAD to achieve optimal blasting angles and distances.
It is constructed with durable profiles and 10mm plates, while the direct-blasting hot area utilizes upgraded manganese casting steel with 35-45 HRC for enhanced wearing resistance.
Wire Mesh conveying system:
Wire mesh: Manganese material for extended lifespan.
- Heat-tempered wire mesh for reduced hardness and improved plasticity and toughness.
Tightening and guide system ensures proper mesh tightness during blasting. - Labyrinth-shaped bearing support prevents steel media leakage.
VFD (Variable Frequency Drive) adjusts motor speed for input and output feed.
Recycle of abrasive material:
Elevator: The elevator raises the abrasive to the separator, utilizing a bucket made of foundry casting, while a tension device prevents belt slippage.;
Separator: The separator incorporates DISA & Pangborn technology, enabling the separation of abrasive into three classes with an impressive efficiency rate of 99.5%;
Dust collect system:
Cartridge filter: The dust collector filters utilize a cartridge-type system, boasting an exceptional efficiency rate of 99.9% and offering hassle-free replacement of cartridge filters;
Noise: Silencer to minimize of noise reach of 90dB;
Electrical Control system:
Electrical elements: All voltage adopts, overload protection on all motors, HMI (Human Machiner Interface) to monitor all elements;
Safety: The operation features a safety interlock system, while the control cabinet is protected with IP65 rating;
