Carousel hanger shot blasting machine
The Carousel Monorail Hanger type shot blasting machine is specifically built to handle suspended workpieces using self-rotating hooks. These monorail hooks are arranged along an overhead endless-loop monorail system, ensuring a consistent distribution.
The suspended carousel monorail overhead Hanger shot blasting machine is renowned for its versatility. Its primary purpose is to eliminate rust, scale, sand, and burrs from various types of workpieces. Hanger-type blast machines offer exceptional finishing capabilities for delicate workpieces and can also roughen surfaces in preparation for subsequent coating. This is particularly useful for workpieces that cannot be tumbled.
During the shot blasting process in the carousel monorail hook blasting machine, meanwhile the loading and unloading of workpieces. The movement of multiple hooks through the blasting machine is facilitated by a motorized overhead transporter. This transporter can operate in intervals through pneumatic doors or continuously using multi-rubber containment curtains.
Features & Advantage:
- Highly efficient cleaning for versatile materials, sizes, and weights, particularly in sand casting and foundry applications (pumps, pulleys, discs, valves, components, street furniture, oil & gas sector).
- Ensures consistent surface finishing.
- Robust wheel turbines made of high-chrome wearing-resistant material with multi-grade projectile capacity.
- Compact, easy installation and operation, low maintenance, excellent reputation.
- No foundation base needed.
- Environmentally friendly with no pollution.
Applications:
- Foundry: De-sanding, deburring, descaling, and rust removal for casting finishing (ductile/nodular cast iron, gray iron casting).
- Forge: Deburring, homogenizing, and temper removal for casting surface;
- Aluminum die-casting: Refreshing the diecasting surface;
- Gas cylinder: Surface roughness and cleaning for painting or coating;
- Metal construction works: Surface cleaning for weld, cutting, drilling, removing stains or rust flakes.
- Shot-Peening: Enhancing component’s stressed and fatigue strength;
- Customized-made: Cleaning rust, rubber, sand, and other surfaces as per requirements.
Technical parameter of Carousel Hanger Shot Blasting Machine:
| Model | CSH-1270 | CSH-1610 | CSH-1812 |
|---|---|---|---|
|
Diameter * Height |
∮700*1200mm |
∮1000x1600mm |
∮1200x1800mm |
|
Max. Weight |
600KGS |
800KGS |
1000KGS |
|
Blasting capacity |
2*250kg/min |
4*250kg/min |
6*250kg/min |
Characteristics of Carousel Hanger Shot Blasting Machine:
Airless Shot Wheel Turbines:
Shot turbines: Variable from 2200 to 3800 RPM for maximum abrasive velocity fitted with optional electronic inverter control;
Blade: Cast from unique wearing resistant alloy for extensive life with access design for easy change;
Durable Shot Blasting Chamber:
Shot blasting room: Robust cabinet constructed from 12mm wear-resistant steel plate, featuring welded and reinforced structure, and equipped with liners made of abrasive-resistant steel:65 manganese-steel;
Door: The main doors can open pneumatically operated air cylinder or sealing rubber certains;
Carousel Hooks system:
Hooks: Constant suspended chain speed by variable controll, specially use for the small, medium size and complicate shape; The monorail chain conveyor’s speed accords of the surface standard and pre- or post- of line exit, integrated with exit paiting or coating line;
Capacity: The hooks which self-rotate speed variable controlled, and the lifting capacity can reach of 10,000kgs/hook;
Recycle of abrasive material:
Elevator: The elevator raises the abrasive to the separator, utilizing a bucket made of foundry casting, while a tension device prevents belt slippage.;
Separator: The separator incorporates DISA & Pangborn technology, enabling the separation of abrasive into three classes with an impressive efficiency rate of 99.5%;
Dust collect system:
Cartridge filter: The dust collector filters utilize a cartridge-type system, boasting an exceptional efficiency rate of 99.9% and offering hassle-free replacement of cartridge filters;
Noise: Silencer to minimize of noise reach of 90dB;
Electrical Control system:
Electrical elements: All voltage adopts, overload protection on all motors, HMI (Human Machiner Interface) to monitor all elements;
Safety: The operation features a safety interlock system, while the control cabinet is protected with IP65 rating;