Roller conveyor shot blasting machine for pipes (exterior)
Pipe shot blasting machine
Roller Conveyor Shot Blasting Machine for pipes (exterior) is specifically designed for treating the exterior surfaces of pipes, round bars, round sections, gas steel bottles, and other cylindrical elements. It offers a continuous process where tubes and cylindrical workpieces of various diameters and lengths are treated at different transport speeds.
Continuous shot blasting machine for tube features a pass-through arrangement. The blasting machine is equipped with a motor-variable-frequency-driven inverted through the tube shot blasting machine. The shot blast machine can be placed on a conical cylindrical conveyor or a conveyor that rotates around the longitudinal axis of rollers which setup ensures a uniformly blasted surface.
These automatic pipes shot blasting machines are suitable for tubes, cylinders, and long tanks. They can operate independently or be integrated into existing highly productive transport systems for basic paint application. This integration may include a drying chamber, automatic painting chamber, and drying tunnel.
Standard equipment for this machine includes a PLC (Programmable Logic Controller), HMI (Human-Machine Interface) display, automatic or manual mode, automatic start-up of shot wheels, working-hour time counter, and roller conveyor variable frequency drive (VFD), among other features.”
Features & Advantage:
- Automated PLC control for labor cost savings;
- Ideal for achieving uniformly clean surfaces;
- Continuous feeding capability for pipes, tubes, cylinders, etc.;
- Environmentally friendly with no pollution;
Technical parameter of Roller conveyor Pipe Shot Blasting Machine:
| Model | SP-100 | SP-150 | SP-200 |
|---|---|---|---|
|
Diameter |
∮30-∮100mm |
∮50-∮150mm |
∮50-∮200mm |
|
Max.Weight |
600KGS |
800KGS |
1000KGS |
Characteristics of Roller continuous Shot Blasting Machine:
Airless Shot Wheel Turbines:
Shot turbines: Variable from 2200 to 3800 RPM for maximum abrasive velocity fitted with optional electronic inverter control; Upgraded wearing-resistance protective liners with low working noise & vibration;
Blade: Cast from unique wearing resistant alloy for extensive life with access design for easy change;
Durable Shot Blasting Chamber:
Shot blasting room: The shot blasting room is designed using CAD to achieve optimal blasting angles and distances. It is constructed with durable profiles and 10mm plates, while the direct-blasting hot area utilizes upgraded manganese casting steel with 35-45 HRC for enhanced wearing resistance.
Entrance/Exit: The input and output areas are sealed with rubber bands, and a labyrinth structure is implemented to prevent abrasive leakage.
Roller conveying system:
Rollers: The roller conveyors are equipped with manganese liners to extend their lifespan. The bearing support is designed in a labyrinth shape to prevent leakage of the steel media.;
- Horizontal continuous rollers for the multi-low-diameter pipes are displayed at the same time;
- Screw rollers for big-diameter pipes, one piece per time;
Recycle of abrasive material:
Elevator: The elevator raises the abrasive to the separator, utilizing a bucket made of foundry casting, while a tension device prevents belt slippage.;
Separator: The separator incorporates DISA & Pangborn technology, enabling the separation of abrasive into three classes with an impressive efficiency rate of 99.5%;
Dust collect system:
Cartridge filter: The dust collector filters utilize a cartridge-type system, boasting an exceptional efficiency rate of 99.9% and offering hassle-free replacement of cartridge filters;
Noise: Silencer to minimize of noise reach of 90dB;
Electrical Control system:
Electrical elements: All voltage adopts, overload protection on all motors, PLC automatic control & HMI (Human Machiner Interface) to monitor all elements;
Safety: The operation features a safety interlock system, while the control cabinet is protected with IP65 rating;